A 30BBL turnkey steam brewery system is a comprehensive and ready-to-use setup designed for large-scale commercial beer production. Here’s an overview of the components and functionalities typically found in a turnkey 30bbl brewing system:

30BBL steam brewery system configuration
Mash Tun:

Vessel for mashing grains and water, equipped with steam jackets or coils for precise temperature control during mashing.

Lauter Tun:

Used for separating the liquid wort from spent grain solids after mashing.

Brew Kettle/Whirlpool:

Boiling vessel for wort, featuring steam jackets for direct heating and a whirlpool function for separating solids.

60BBL Hot Liquor Tank (HLT):

Stores and heats water for mashing, sparging, and various brewing processes.

Steam Generator/Boiler:

Produces steam used for heating vessels in the brewing process, providing steam to the jackets or coils in the mash tun, kettle, and HLT.

Pumps, Plumbing, and Valves:

Facilitate the movement of liquids (wort, water) between vessels and throughout the brewing system.

Control Panel and Automation:

Manages and regulates the steam supply, temperature control, and brewing processes.

May include advanced controls, temperature probes, timers, and safety features for automation and precise brewing operations.

Heat Exchanger:

Rapidly cools down the hot wort by exchanging heat with cold water, bringing it to the ideal fermentation temperature.

30BBL and 60BBL Fermentation Tanks:

Large-capacity tanks where the cooled wort ferments, converting sugars into alcohol and other compounds.

200L CIP Cleaning and Sanitation Equipment:

Includes systems for thorough cleaning and sanitization of brewing vessels and pipelines between batches.

Utilities and Support Equipment:

Chiller units, glycol systems, and other utility equipment to maintain specific temperatures during various brewing stages.

Fittings, Hoses, and Accessories:

All necessary fittings, hoses, and accessories required for the brewing operation.

Installation and Training:

Professional installation of the system at the brewery location and training for brewery personnel on equipment operation and maintenance.

A turnkey 30bbl steam brewery system provides breweries with a complete and efficient solution for large-scale beer production, offering automation, precision, and reliability in producing significant volumes of beer for commercial distribution.