20BBL Beer brewery Equipment

1.Introduction:
A 20-barrel (BBL) brewery is a medium-sized brewing system capable of producing a significant amount of beer per batch. It’s great for craft breweries looking to expand their production while maintaining quality. We offer a turnkey brewing system service. The service includes: complete set of microbrewery equipment, installation turn key, recipes and technology of branded beers, staff training and more.

2.20BBL micro brewing system specification:

3.20BBL Micro Brewery Equipment Configuration:

Configuration

1)Malt Milling Unit
Particle adjustable rolling crusher
Flexible or steel auger to directly lift the milled grain to mash tun

2) 20BBL 2or 3 or 4Vessels Brewhouse Unit
Mash tun, Lauter tun, Boiling Kettle, Whirlpool tun in various combination
40BBL Hot water tank and 40BBL cold water tank for optional in special combinations
Infusion or decoction brewing methods are designed exactly
Stainless steel 304 are popular because of easy maintenance and clean

Two stages or single stage heat exchanger for wort cooling
Completely stainless-steel integrated work platform
Sanitary and efficiency wort pump
All piping and fittings

3) 20BBL or 40BBL Fermentation Unit
Standard stainless steel conical cylindrical fermentation tanks
Single size or double size as brewhouse is common used in microbreweries
Tanks quantity is exactly calculated by fermentation cycle for various beers
All manhole, valves, pressure gauges, spunding vavle, fittings etc are included

4) 20BBL or 40BBL Bright Beer Tank Unit
Standard stainless steel bright tanks for beer maturation, conditioning, service, carbonation
Single size or double size as fermenter is common used in restaurant or bar
Tanks quantity is exactly calculated for various beers and the function
All manhole, valves, carbonation stone, pressure gauges, spunding valve, fittings etc are included.

5)Beer Filter Unit(optional)
Craft beer is no need filtration which will keg filling for quickly consumption
Plate-Frame or Candle type DE (diatomite earth) filter or Ceramic membrane filter is used for clarify the beer

6) Glycol Cooling Unit
Insulated glycol water tank with or without copper coil for glycol liquid holding and mixing
Efficiency chillers or refrigerators with freon to supply cooling energy
Sanitary centrifugal pump for glycol water recycle among tanks and heat exchanger
All pipes, fitting, insulation materials are included

7)Controlling Unit
Electrical controlling cabinet with temperature, on-off controlling for brewhouse
Electrical controlling cabinet with temperature, on-off controlling for cooling parts
Temperature controller, thermocouple, solenoid valves etc are included
PLC with touch screen panel for special request

8)Beer Dispense
Keg filling and washing machine
Semiauto bottling machine with rinsing, filling, capping, labeling etc
Flash pasteurizer or tunnel pasteurizer is available

9)Other Facilities
Portable or fixed CIP system for cleaning the tanks
Steam boiler for brewhouse heating
Water treatment for brew water
Oil free air compressor

4.Advantages of 20BBL microbrewery equipment:

A 20-barrel (BBL) microbrewery equipment setup offers several advantages for breweries:

Increased Production: Compared to smaller systems, a 20BBL brewery allows for higher batch sizes, enabling greater production quantities without compromising on quality. This scalability is ideal for meeting growing demand without constant brewing cycles.

Efficiency: Larger batch sizes often mean more efficient brewing processes. With larger vessels, breweries can streamline production, reduce labor costs per unit of beer, and potentially save on utilities like water and energy.

Consistency: Larger systems often come with more advanced controls and automation, leading to greater consistency in beer quality from batch to batch. This consistency is crucial for establishing a reliable brand and satisfying customer expectations.

Flexibility: While it’s larger than smaller craft setups, a 20BBL system still allows for experimentation and recipe development. Breweries can explore new styles and flavors while maintaining a significant production capacity.

Economies of Scale: With larger batch sizes, breweries may benefit from cost savings in raw materials when buying ingredients in bulk. This can contribute to better profit margins as the volume of production increases.

Distribution Opportunities: Higher production volumes enable breweries to explore wider distribution channels, potentially reaching new markets and expanding their customer base.

Brand Growth: As breweries produce more beer with a 20BBL system, they have the potential to increase brand recognition and market presence. This can open doors for partnerships, collaborations, and increased visibility within the industry.

5.What factors should be considerations about 20BBL microbrewery equipment:

Several key factors should be carefully considered when investing in a 20-barrel (BBL) microbrewery equipment setup:

Space Requirements: Larger brewing equipment necessitates ample space for installation and operation. Consider the brewery’s layout, including ceiling height, floor space, and utility access for accommodating larger vessels and equipment.

Budget: Cost is a crucial factor. Beyond the initial equipment purchase, consider installation expenses, utility costs, ongoing maintenance, and potential upgrades or expansions. A comprehensive budget plan is necessary to avoid unexpected financial strain.

Production Capacity and Demand: Analyze market demand and growth projections. Ensure that the 20BBL system aligns with current production needs and future scalability. A thorough understanding of market demand helps prevent overproduction or underutilization of the equipment.

Quality and Customization: Invest in high-quality equipment that meets industry standards. Consider customization options based on specific brewing needs or preferences. Explore options for automation, controls, material quality, and additional features that improve efficiency and beer quality.

Utilities and Infrastructure: Assess the brewery’s utility requirements, such as water, electricity, and gas. Ensure that the infrastructure can support the increased demand that comes with a larger brewing system.

Regulatory Compliance: Understand and comply with local, state, and federal regulations governing brewery operations. Ensure that the 20BBL system meets safety, health, and environmental standards.

Staffing and Training: Larger equipment may require additional or specialized staffing. Plan for adequate training to operate and maintain the equipment effectively. Skilled personnel are essential for maximizing the system’s efficiency and output.

Supplier and Support Services: Research and choose reputable suppliers that offer reliable equipment and excellent customer support. Consider warranties, maintenance services, and spare parts availability when selecting suppliers.

Sustainability and Environmental Impact: Evaluate the environmental impact of increased production. Consider implementing sustainable practices and technologies to minimize waste, conserve resources, and reduce the brewery’s ecological footprint.

Conclusion:
A 20-barrel (BBL) beer brewery setup typically refers to a system capable of producing around 20 barrels of beer per batch. It’s a medium-sized setup suitable for microbreweries or small craft beer businesses. If you’re looking to set up a brewery or explore this industry, it’s wise to consult with experts or companies specializing in brewery equipment to get a comprehensive understanding of your needs and the available options.